Sunday, August 26, 2012

Just like at the hairdresser


You know when you get a haircut, how the hairdresser turns you away from the mirror while they do their magic? After your cut, they dry and style your hair just right, making a few extra trims that you can only feel because your back is to the mirror. You know it’s cut; you know it’s styled. But you can’t see it. Then, you know the final touch is made because there’s a pause. And, l'artist spins you around toward the mirror as if unfolding a present. Voila! It’s so exciting for all that change to happen while your back is turned.

the old do
 We picked the color of our house a few days after Peanut was born. Chris from Rising Sun left us a few color swatches, which we held against the bright green construction wrap with one eye closed, trying to visualize our house saturated with each swatch. Although we narrowed the field with that method, it was the name that won us over. Earl Grey or Rocky River: which sounds more exciting to you?

Although the color of the siding was decided quickly, we spent a fair bit of time discussing the most sustainable and economical material choice. One option involved reusing our existing aluminum siding, but the process of removing it for the SIPs took its toll on the already warn material; we’d need to use toxic (and ugly!) vinyl to replace the pieces. We decided against reuse, opting to recycle (for some cash, too) instead. Another option was to repurpose barn wood, already “cured” to use as siding. With such a large supply of old barns in West Virginia and this region, we loved the idea of nurturing a budding green industry. In Colorado and other western states, craftsman are turning pine beetle damaged wood into high end items such as furniture, cabinets, and flooring. I know there is a vast market for aged Appalachian barn wood as a unique and green building material for flooring, cabinetry, or siding. Ultimately, we decided this option was not as easy or as economical as we needed for our project. Although there are likely more sustainable choices, we de opted to use Hardieboard, a super durable fiber cement siding (made of cement, sand, and fiber) that’s considered sustainable

It was Chris from Rising Sun’s idea to use soffit (thick pieces that usually are used under the eaves) for a more modern look. West Virginia-based Hartland Planing Mill had ordered the Hardieboard soffit and painted it for us.

You are great, Tyler (5th generation  - his great, great, great granddad founded the company in Clarksburg in 1912!)

As the days grew closer to the day we’d actually see the new siding, we wondered what color Rocky River actually was. I remembered a greenish hue, while Nico was telling folks we had chosen a dark blue. Needless to say, when the siding arrived, we were curious about the color Rocky River. It was all wrapped nicely, and we were busy packing for a vacation, so we just shrugged and remained skeptical of the other’s memory. 
 
While we were out of town on vacation, Rising Sun did their magic, installing unique siding with cedar details. Our neighbors and coworkers watched as we remained oblivious to the aesthetic. Just like at the hairdresser, our home got the last big touch of its makeover while we weren’t looking.


We arrived home in the early morning, after getting picked up from a friend because our car broke down three hours from home. Was that the color we chose? It wasn’t until the next day, sitting together on our porch at sunset, that we relaxed and truly laid eyes on our home's new look. The sun’s rays reflected off the aluminum details, creating a stunning unveiling of our new do. Ah, yes, that’s Rocky River.




Side entrance (the small addition) that gives us a small mudroom (center), pantry (right of door), and dining area (left of door)

Nice finishing touches on electric and window

Before: wrapping the house with SIPs and nailbase
After: repaired and beautified retaining wall, wrapped with SIPs and nailbase , new roof, new siding, windows and doors



Saturday, August 11, 2012

Trained and ready (with SIPs)!

Walk to class? We barely had to do that...it was right out our front door in our driveway!

A primary goal of Our Peanut Project and the deep energy retrofit is to showcase SIPs and nail based panels and offer hands-on training to learn proper installation.
SIPSchool, in partnership with  Mid-Atlantic Foams  (provider of the panels) and Rising Sun (concept to construction) hosted two day-long workshops at our house July 20 and 21. After a solid week of extreme weather, the skies parted and we were able to get down and dirty, er...actually, up (on scaffolding) and dusty.  

Al describing a nail-based panel while Chris looks on.
Over the two days we had a diverse turnout of students: do-it yourself-ers, university students, a couple of builders, and a code enforcement officer with a keen green building vision for Morgantown. For those who were not with us, here's a recap of the days!
After introductions, Al Cobb with SIPSchool started with an overview of the different types of panels used, what they are made of, needed tools of the trade, safety and logistics.  




Following the overview, Al alongside Chris of  Rising Sun led a tour of the exterior of the house and discussed installation techniques, explained choices Chris made about incorporating panels into our design,and fielded questions from the class.  Learning in this environment is hugely effective and Al is a natural (and enthusiastic) communicator and educator!


Al discussing the importance of air flow between the exterior layers of the house.  Contrary to popular belief, air flow behind your siding is hugely important. Chris and Al discussed various ways to facilitate air exchange to keep moisture away from the house.
 
After the walk around, the class geared up for on-the-job training.   Chris and his Rising Sun crew had previously erected scaffolding on the far side of our house, the final side of house to receive panels from Mid-Atlantic Foams to finalize our retrofit project.
 
preparing to install nail-base



Nail-base panel right on top of house slats


up on the scaffolding


Nail base panel sealed with foam and 2x4 right atop of exiting house walls


Preparing the nail-base panel


Cut, then foam


Add 2x4


secure 2 x 4


Seal with foam
Nail-base panels installed part way up the house wall
By wrapping the entire house with SIPS, the house is the first deep energy retrofit of its kind in West Virginia.  In fact, now that it's complete, we believe this house to be the most energy efficient retrofit in all of West Virginia. We'll get another energy audit soon and compare the changes...stay posted!

Now for the siding...

To learn more about this part of the project, check out these previous posts: